Gearbox - VA-Range | Alfa Gear | Philippopoulos s.a.
Gearbox - VA-Range | Alfa Gear | Philippopoulos s.a.

Gearbox - VA-Range | Alfa Gear

ALFA Gear VA Range Gearbox

The ALFA Gear VA Range is a manually operated worm gearbox designed for quarter-turn (1/4 turn) operation of butterfly valves, ball valves, plug valves, dampers, and other 90° rotary valves. This range is specified for applications requiring enhanced corrosion resistance and manual torque transmission in environments with water, humidity, seawater, or chemical vapors.

Technical Specifications

  • Sizes: VA35 to VA1100
  • Output torque: 350 to 11,000 Nm
  • Gear ratio: 1:34 to 1:312
  • Operating angle: 0–90°, with ±5° adjustment
  • Ingress protection: IP68
  • Valve interface: EN ISO 5211, from F05/F07 to F16/F25
  • Max bore: up to Ø100 mm, depending on size

Construction Materials

Body, cover, position indicator, and shaft are manufactured from stainless steel SS316 / 1.4408. The quadrant is aluminium bronze C95400, worm is C45 carbon steel, fasteners are stainless steel A4. Sealing is NBR70, lubrication is Lithium EP2. Handwheels are also stainless steel 316.

Selection Logic

Selection is based on the valve’s maximum torque at the most adverse differential pressure. Consider:

  • valve type and seat material,
  • standstill time and potential deposits,
  • IP68 or submerged installation requirements,
  • environmental corrosion,
  • ISO 5211 flange and shaft configuration,
  • need for padlock or limit switchbox.

Applications

Suitable for water treatment, seawater, desalination, chemical auxiliary networks, offshore/marine installations, wastewater processing, and industrial valves operating in corrosive environments. Media compatibility is determined by the valve; gearbox selection is based on torque, materials, sealing, and interface.

FAQ

When to select VA over S or M Range?
When SS316 construction and increased corrosion resistance are required.

What is checked during maintenance?
Open/close stops, IP sealing, handwheel, coupling, A4 fasteners, increased operating torque, and corrosion at the valve interface.

Datasheet and documents

Description

The Alfa Gears VA Range quarter turn gearboxes are manufactured with a stainless steel 316 (1.4408) housing, Coverplate, Inputshaft and an aluminium bronze (C95400) Quadrant.

The handwheels are made also made of stainless steel 316.

This VA Range is also applicable with several other applications such as padlock systems and limit switchbox systems

4 sizes · up to 11.000Nm · IP68 Enclosure · Alubronze quadrant · Stainless Steel A4 fasteners

GENERAL TECHNICAL INFORMATION

Application
Alfa-Series quarter-turn worm gearboxes are applied to ball valves, butterfly valves, dampers and other 90° rotary valves. Alfa Gears hand wheels are with a variety models for optimal operation.
Operating Enviroment
Alfa Gears quarter-turn Worm gearboxes are with good mechanical quality and steady operating performance which apply to deal with variety climate and temperature. We strive to develop Alfa Gears valve gear operators to meet higher demands in the market.
Factory Standard
Enclosure: IP67 Standard (IP68 on request) Working Temperature: From -50°C to 150°C (-4°Fto248°F) Painting: Black RAL 9005, or according customer specification
Connect with Valve
The flange connecting to valve is according to EN ISO5211 or DIN3210 (Customization). including Sintered coupling system for various shaft connections. Please click on our link to download the Alfa Gears Dimensions or Alfa Gears Materials specification.

OUR HIGH STANDARDS

  1. Precision casting stainless steel SS316 housing
  2. Optimal output torque, range up to 11000 Nm
  3. High efficient needle roller bearing
  4. High strength stainless steel Input shaft
  5. Stroke 0°- 90°(± 5°)
  6. Alu bronze quadrants
  7. Grease filled for longer life
  8. Adjustable stopper (± 5°)
  9. Perfect sealing performance
  10. IP68 Enclosure Standard

Accessories & Compatibility