Nozzle Check Valves | Cast Flow | Philippopoulos s.a.
Nozzle Check Valves | Cast Flow | Philippopoulos s.a.

Nozzle Check Valves | Cast Flow

Cast Flow Nozzle Check Valve

The Cast Flow Nozzle is an axial flow check valve with a short-stroke disc and return spring. The nozzle-type geometry channels flow through a Venturi effect, reducing pressure drop compared to conventional swing or dual plate designs, depending on body size and configuration. Operation is driven by differential pressure; no actuator is required.

Technical Data

  • Product range: DN100–DN900 (see product page); flanged version in datasheet: DN250–DN700; HP wafer: DN200–DN600.
  • Connections: Flanged PN10–PN25 per EN1092-1 / ISO7005-1 / BS4504 and ANSI 125#/150# per ASME B16.1/B16.5.
  • HP wafer: ANSI600# per ASME B16.5 / PN100 per EN1092-1; ANSI300# / PN40 available on request.
  • Temperature: -20°C to +200°C with soft seat.
  • Testing: EN12266 / ISO5208 and API598.
  • Minimum tightness pressure: 0.2 bar.

Materials and Sealing

Body materials: ductile iron, carbon steel, stainless steel, superduplex. HP wafer: disc in steel/austenitic/duplex, shaft AISI 304 or 316, spring AISI 302 / 316 / Inconel, seat in EPDM or metal-to-metal.

Hydraulic Performance

The axial disc closes rapidly upon reverse flow acceleration. Short stroke and selectable spring rates allow adaptation to critical velocities, reducing water hammer risk in pumping stations and water transmission lines.

Applications

Used in pumping stations, water transmission, water treatment, and desalination. Material selection should consider chloride content, temperature, design pressure, and corrosion requirements. For seawater or brine, duplex/superduplex materials are recommended.

FAQ

Can it be installed vertically? Yes, operation is possible in any orientation.
Is it suitable for steam? Not a standard application per datasheet; verify seat and material compatibility.
When to select over swing check? Where fast closure, reverse velocity, and water hammer mitigation are critical.

Datasheet and documents

Description

DESIGN FEATURES

The nozzle check valves characterise for an effective dynamic response under various flow deceleration conditions.

Generally compared to other traditional check valves, the valve design is superior in performance, lower pressure drop ( depending size and form) and response.

The axial movement of the disc is giving a streamlined flow path obtaining the Venture effect.

Generally spoken the axial graded nozzle formed check valves have presently a much better dynamic performance compared to other conventional.

Its application on high pressure pumping equipment is not only allowing a better dynamic performance but also a more durable design compared well other conventional check valves.

As the flow is streaming smoothly through the valves it is not exposed to continuous movements.

APPLICATIONS

Pumping stations 

Water transmissions

Water treatment

Desalination plants

TECHNICAL DATA

RANGE: DN 100 to DN 900

Design: EN16767(EN12516-1) / API594 (ASME B16.34)

Connections: Flanged PN10 to PN100 ACC. to EN1092-1 / ISO7005-1 / BS 4504 sect. 3.2 ANSI125#/600# ACC. to ASME B16.1/B16.5.

Face to Face: API594 (300#-600#) others no standard.

Operating temperatures: -20ºC +200ºC (rubber seated) others inquire.

Testing: EN12266 (ISO5208) / API598. Minimum pressure for tightness: 0.2 bar.

Materials: Ductile Iron, Steel, Stainless steel, superduplex, brz -alu.

TECHNICAL PERFORMANCE

Reduces water hammer.

Works in any position (Versatile installation in the pipeline).

Dynamic quick closing of the disc reducing the velocity of flow return.

Few moving parts. Only disc is exposed to wear.

Axial movement of the disc: the internal shape provides a streamlined flow path

with venturi effect which results in low pressure drop.

Short stroke of the disc assisted by a spring allows quick response to

reverse flow velocity acceleration.

Different spring torques for different applications and critical velocities.

VALVES AXIAL – NOZZLE COMPARISON

SPECIAL ALLOYS

Over the years the most frequent used materials on the desalination market have been the so called “Superstainless” or “ superaustenitic”, which anti corrosive properties are superior to austenitic steels.

Due to the price increment on the prime materials and as an alternative more competitive for these materials, Duplex and Superduplex of second generation have been introduced in the market of desalination.

The family of Duplex and Super duplex Stainless steels offer a significant advantage over Standard austinic steels.

The 50/50 ferrite /austenite structure gives improved corrosion and abrasion resistance together with improved tensile and yield properties.

Duplex Composition range is obtained by a complex structure, and therefore requires a much greater degree of technology, melting and process control compared with austenitic stainless steel constructions.

CASTFLOW VALVES S.L. has been experiencing the production of check valves in Duplex stainless steel for the last years, increasing our knowledge on the complex casting technology.

PITTING RESISTANCE EQUIVALENT NUMBER (PREN)

The resistance to pitting of an alloy is of vital importance , particularly so in handling seawater. Assessment of resistance to pitting is often made by use of a pitting resistance equivalent number which, when this takes account of Cr Mo and N is referred to as a PREn Number.

Calculation is made on the basis of the following.

PREN= %Cr+ 3.3%Mo16%N

PREN-768x489

Certificates

CHECK VALVES MANUFACTURER

WATER TECHNOLOGIES – IN HOUSE MANUFACTURING

CASTFLOW VALVES S.L., is formed by technicians that have been developing valves for many years.

Counting on this experience we created new patterns for castings, including the improvements that

have been necessary to obtain a longer durability and better hydraulic features.

CASTFLOW VALVES S.L.  is a ISO 9001:2015

ISO 14001:2015 – ANNEX III MODULE H approved company for  design and production.

We produce valves based on our own design and we can offer to our clients all

TECHNICAL SUPPORT related to our valves.

We require maximum quality on prime materials. The foundries we work with, are highly specialised in

materials and posses a very important knowledge in casting our products. Our department for investigation and development is orientated to the technical requests of

our customers, adapting our development to these requests. The structure of CASTFLOW VALVES S.L.is oriented to serve our customers technical requests.

ISO 9001:2015

ISO 14001:2015

ANNEX III MODULE H

ISO9001-ISO14001altaQ-300x160

Quality assurance plans

PROVIDING HIGH QUALITY PRODUCTS

Based on the customers requirements CASTFLOW VALVES S.L. can proceed with testing methods

according to a quality assurance plan and test and inspection schedules.

Receiving inspection 

In process Control 

Non destructive testing 

US-testing-magetic

particle-dye

penetrant tests Porotest Dk30

Output control

pressure test of each valve

output documents

termination control

marking and packaging control