Total Dissolved Solids (TDS) Electrodes - SPECTORcompact | Gestra | Philippopoulos s.a.
Total Dissolved Solids (TDS) Electrodes - SPECTORcompact | Gestra | Philippopoulos s.a.

Total Dissolved Solids (TDS) Electrodes - SPECTORcompact | Gestra

GESTRA SPECTORcompact – Conductivity Electrodes for TDS Measurement

The GESTRA SPECTORcompact series is designed for monitoring boiler water conductivity and controlling continuous surface blowdown. TDS (Total Dissolved Solids) is measured indirectly via electrical conductivity, as dissolved solids increase with steam generation and concentrate in boiler water.

Variants

  • LRGS 15-1: Compact conductivity switch with integrated electrode and controller in the head assembly.
  • LRGT 16-3 / 17-3: Two-electrode conductivity transmitters with 4–20 mA output for remote monitoring.
  • LRGT 16-4: Four-electrode transmitter for higher conductivity ranges.
  • Compatible with continuous blowdown valves, typically motorized BAE valves or via LRR controllers.

Technical Data – LRGS 15-1

  • Pressure: PN25, 25 barg at 224°C
  • Connection: ¾" ISO 228-1, optional ¾" NPT
  • Measuring range: 100–10,000 μS/cm or 50–5000 ppm
  • Outputs: 3 potential-free relay contacts for blowdown valve and MAX limit
  • Power supply: 230 V AC, optional 115 V AC
  • Enclosure: IP65
  • Materials: Body 1.4571 or 316L, PTFE insulation, polycarbonate head

Technical Data – LRGT Series

LRGT 16-3 / 16-4 / 17-3 function as sensors/transmitters only, without standalone control or limit functionality. They provide a linear 4–20 mA signal to a controller or automation system. LRGT 16-3 and 16-4 are rated PN40, 32 bar at 238°C; LRGT 17-3 is PN63, 60 bar at 275°C.

Selection Criteria

Selection depends on boiler pressure, water conductivity, requirement for local controller or 4–20 mA output, electrode length, connection type, and blowdown configuration. LRGS 15-1 is suitable for local control; LRGT models require an external controller for valve actuation.

Installation and Maintenance

Ensure constant immersion of the measuring tip, avoid contact with boiler walls or metallic internals, and use shielded signal cable. LRGT electrodes must not be shortened. Maintenance includes checking for electrode fouling, temperature compensation, 4–20 mA signal verification, and functional testing of the blowdown valve.

Description

Total dissolved solids (TDS) controls

During formation in the boiler steam leaves behind impurities, total dissolved solids (TDS). If left these impurities concentrate and could cause damage to your boiler.

In addition these solids build scale on the fire tubes and reduce the heat transfer. The effect is higher steam production costs.

Total dissolved solids controls measure the electrical conductivity of the boiler water which detects the level of total dissolved solids in your boiler.

Accurate control of total dissolved solids minimises blowdown, reduces the risk of boiler carryover, improves productivity and significantly reduces operating costs including fuel and chemical treatment.

Our solutions will help you to...

  • Reduce operating costs
  • Improve steam quality
  • Save energy

What are the features?

  • Compact design
  • Increased lifetime of your boiler

Safe and efficient monitoring of steam and hot water systems

For boiler operators of a steam system safety, reliability, availability and cost efficiency are the top priority, along with effective plant automation and visualisation for easy management.  

Production stop is very costly, through the display in the on head electronic boiler operators are informed about current values and when maintenance is required.

A suitable TDS value in a steam boiler prevent scaling on flue gas pipes which keeps heat transfer on track and improves customer sustainability.