Controller & Programmer - Type 1850 | Gefran | Philippopoulos s.a.
Controller & Programmer - Type 1850 | Gefran | Philippopoulos s.a.

Controller & Programmer - Type 1850 | Gefran

Gefran 1850 Controller – Process and Valve Control

The Gefran 1850 is a double-loop PID controller, 96×96 mm (1/4 DIN), designed for temperature and process control in panel-mounted installations. It supports applications requiring one or two PID loops, cascade/ratio control, setpoint profiling, and motorized valve control.

Inputs and Measurement

Up to three universal inputs are available for thermocouples, RTDs, and linear signals. Inputs can be configured for process variable (PV), remote setpoint, or valve position feedback. Sampling time is 60 ms, suitable for most thermal and process applications.

Control and Outputs

Supports two independent PID loops, advanced auto-tuning, heat/cool control, and valve positioner modes (with or without feedback). Output options include relay, logic outputs for SSR, and isolated analog outputs. For floating valves, position is calculated internally; with potentiometer feedback, actual valve position is displayed.

Process Programming

Two setpoint programmers are provided, supporting up to 16 programs and 128 steps. Each step can include ramp, hold, input enable, event outputs, and status messaging. Suitable for furnaces, dryers, and thermal processes requiring controlled heating/cooling profiles.

Diagnostics and Logic Functions

Diagnostics cover sensor break/miswiring, out-of-range variables, loop faults, total/partial load break, HB, and SSR alarms. Includes 32 logic function blocks and 8 math blocks for interlocks, timers, analog calculations, and basic sequencing, reducing the need for a small PLC.

Communication and Maintenance

Communication options: Modbus RTU master/slave, Modbus TCP slave, RTU/TCP bridge, and embedded webserver for remote service. Power supply: 100–240 Vac/Vdc or 20–27 Vac/Vdc, max consumption 12 W.

Typical Applications

  • Heat treatment furnaces, AMS2750/CQI-9 compliance
  • Chambers with two independent or linked loops
  • Extruders, injection molding, thermal zones
  • Motorized valves in heating/cooling circuits
  • Resistive loads with SSR/contactors and load monitoring

Standards and Certifications

1850/1850P/1850V/1850PV series comply with UKCA (EN 63000, EN 61326-1, EN 61010-1). UL/cUL listed for 850/1650/1850 as double PID temperature controllers (UL 61010-1, CAN/CSA-C22.2 No. 61010-1).

Description

Technical specifications

Overview

Operator interface

Large LCD display with customization of plastic front panel color and logo.

Graphic display of power, output current or valve position.

Scrolling alphameric display of 25 messages (32 letters each), completely configurable and savable, in three languages.

Thanks to language selection and clear scrolling messages for diagnostics, alarms, and process state, the controller speaks the  user’s language.

Control

Double loop, two configurable universal inputs for thermocouples, resistance thermometers, linear inputs. Aerospace and Automotive applications AMS2750/CQI-9 conformant.

Easy configuration

Guided configuration for manual-free programming, with a few essential parameters and on-line help messages.

Ability to clone configuration among controllers, even with power off and in the field, thanks to a mini portable configurator with Zapper battery.

Extended configuration, creation of work recipes, and firmware updates via PC and GF_eXpress software, even without powering the controllers.

Thanks to the smart configurator function, you obtain the required parameter recipe by answering a few simple questions.

Local configuration and operation with only four keys assigned to LEDs that serve as feedback for the pressed key and as guide to specify appropriate steps.

The initial parameters can always be reset, both from the keypad and from the GF_eXpress Software tool.

Diagnostics, preventive maintenance and energy monitor

Complete diagnostics for broken or incorrectly connected probe, total or partial load break, out of range variables, and control loop faults.

Thanks to the switching count and to the settable alarm thresholds, you can program preventive maintenance to replace worn actuators.

An internal energy counter with alarm for abnormal variations totalizes energy consumptions and costs for constant control.

Function block applications 32 AND, OR, Timer Function Blocks let you create customizable logic sequences for complete and flexible machine control.

The controller’s hardware resources are exploited completely, without any need for external devices such as timers and small PLCs.

There are 8 math function blocks to process analog variables and add/subtract/multiply/ divide, calculate average, root, logarithms and control functions in cascade, and ratio check.

Options are available with 8 digital inputs/outputs and 8 additional relay outputs to be managed via function blocks with state signals via dedicated LEDs on the LCD display.

Tuning

Advanced tuning algorithms ensure stable and accurate control even with critical or very rapid thermal systems, engaging automatically when necessary.

Timer

Three types of timers let you set delay times before activating the control, hold times on the setpoint value, and timed changes of programmed setpoints.

Setpoint programmer

Models with 128 steps (each step consisting of a ramp and a hold), groupable in a maximum of 16 programs, are available for applications with setpoint profiles.

Enable inputs, event outputs, and messages to display can be assigned to each step.

Double programmer with synchronous and asynchronous base times for activating two setpoint profiles (even separate) assigned to the two loops.

On-board configuration and graphic configuration with GF_eXpress.

Valve positioner

Models to control motorized valves, with or without feedback.

The position is calculated for floating valves.

For valves with potentiometer via auxiliary input you can control and display the position.

Connectivity

Modbus RTU master/slave, Modbus TCP slave and Bridge Modbus RTU/TCP.

Embedded Webserver interface for easy and quick remote service.

General characteristics

The controller is completely software configurable without accessing the internal electronics.

The universal main input accepts thermocouple sensors, resistance thermometers, and linears.

The controller can be replaced at any time simply by removing the faceplate, without any additional procedures.

Description

  • Operator interface with large LCD display and three configurable bar graph
  • Scrolling diagnostics messages, configurable, in the selected language
  • Easy, guided configuration, copy/ paste parameters even with power off
  • Preventive maintenance with energy counters (kWh) and load switching
  • 32 function block applications
  • 8 math application blocks
  • Timer, setpoint and algorithm programmer for controlling motorized valves
  • Advanced tuning of control parameters
  • Different password levels
  • 3 universal inputs configurable for thermocouples, resistance thermometers, linear inputs
  • AMS2750/CQI-9 conformant
  • 2 PID control loop
  • 2 setpoint programmers (128 steps in 16 programs)
  • Relay, logic, isolated analog outputs
  • Up to two CT inputs for interrupted load diagnostics
  • Removable faceplate for immediate replacement
  • Sampling time 60 ms
  • Modbus RTU master/slave
  • Modbus TCP slave
  • Bridge Modbus RTU/TCP
  • Webserver
  • Weekly clock (RTC)

Certifications