Δίσκοι Διαρραγής Donadon αντίστροφης δράσης Donadon SDD - 1
Δίσκοι Διαρραγής Donadon αντίστροφης δράσης Donadon SDD - 1

Δίσκοι Διαρραγής Donadon αντίστροφης δράσης

DonadonSDD reverse acting δίσκοι διαρραγής

Οι DonadonSDD KRD, SCR και Y90 είναι δίσκοι διαρραγής αντίστροφης δράσης. Η πίεση λειτουργίας δρα στην κυρτή πλευρά και ο δίσκος αναστρέφεται όταν φθάσει την πίεση διαρραγής. Μετά την ενεργοποίηση ανοίγει πλήρως σε χιλιοστά του δευτερολέπτου και απαιτείται αντικατάσταση.

Τύποι και διαφορές

  • KRD: reverse circumference micro-scored δίσκος, για κυκλικές ή παλμικές πιέσεις, υγρά και αέρια.
  • SCR: reverse / compression δίσκος με ακτινικές μικροχαράξεις 4, 6 ή περισσότερων τμημάτων, με άνοιγμα σε πέταλα.
  • Y90: reverse acting μικροχαραγμένος δίσκος για αέρια και υγρά, με ειδικό gas cushion όπου απαιτείται.

Τεχνικά χαρακτηριστικά

  • Υλικά: ανοξείδωτος χάλυβας, Alloy 201 / 400 / 600 / 625, Alloy C276, τιτάνιο
  • DN: 1"–36" για KRD / SCR, 1"–8" για Y90
  • Πίεση διαρραγής: 0,41–137 barg για KRD / SCR, 0,2–70 barg για Y90
  • Θερμοκρασία: -196°C έως +480°C για KRD / SCR, έως +600°C για Y90
  • Ανοχή: ±5% έως ±20%
  • Operating margin: 90%, έως 95% ανά συνθήκες λειτουργίας
  • Fragmentation: όχι
  • Vacuum support: δεν απαιτείται
  • Χρήση κάτω από βαλβίδα ασφαλείας: επιτρέπεται
  • Επένδυση: PTFE στην πλευρά διεργασίας, όταν απαιτείται χημική προστασία

Εφαρμογές

Χρησιμοποιούνται σε αντιδραστήρες, δοχεία πίεσης, χημικές γραμμές, υγρά διεργασίας, αέρια, παλμικά φορτία και εγκαταστάσεις όπου ο δίσκος τοποθετείται πριν από βαλβίδα ασφαλείας για απομόνωση από διαβρωτικό ή ρυπογόνο μέσο.

Πιστοποιήσεις και ανίχνευση

Διατίθενται πιστοποιήσεις PED / CE, ATEX EX II 2 GD και ASME UD Stamp για KRD και SCR. Υποστηρίζονται αισθητήρες διαρραγής ηλεκτρικού, μαγνητικού, επαγωγικού ή οπτικού τύπου.

Σημεία επιλογής

Για επιλογή απαιτούνται πίεση λειτουργίας, πίεση διαρραγής, θερμοκρασία, DN, μέσο, φάση ρευστού, παλμική λειτουργία, αντίθλιψη, απαίτηση μη κατακερματισμού, holder και τύπος αισθητήρα.

Περιγραφή

The DonadonSDD KRD rupture discs obtained with NS Nanoscored technology are compression or reverse circumference micro-scored discs.

KRD discs make use of the latest sector technology: the camber of the convex disc is not modified by the operating pressure except on reaching reverse pressure. This device works with ratios of up to 95% between operating and rupture pressure and withstands thousands of cycles without jeopardising its reliability.

At the moment of reversion, the disc ruptures in a few thousandths of a second along the scored line without fragments and with full opening. KRD discs have lower sensitivity to variations in temperature with respect to conventional discs and therefore are very useful in applications with large temperature variations.

Thanks to their innovative design, KRD discs can be used in the presence of liquids only, in cycling and pulsating conditions without reduction of safety margins. In addition, they are especially suitable for isolating safety valves. The wide choice of materials and the thickness used make KRD discs very resistant to corrosion. Greater protection can be obtained using a PTFE lining, which can be applied to the process side of the disc.

Vacuum support is not required and they are able to resist high counter-pressures.

ModelKRD
MaterialsStainless steel, Alloy 201, Alloy 400, Alloy 600, Alloy 625, Alloy C276, Titanium
DimensionsDN 1”(25) – DN 36”(900)
Rupture pressure0,41 bar g (6 psi g)- 137 bar g (2000 psi g) (depending on material and diameter)
Kr l0.48
Tolerancefrom +/- 5 % to +/- 20%
Operating temperatureFrom – 196°C up to 480°C
Operating margin90% - Able to reach 95% depending on the conditions of service
FragmentationNo
Use under valveYes
Corrosion resistanceVery good
LiningsYes
ContainerHR/A, HR/P, HR/F, HTC
Rupture sensorElectrical, Magnetic, Inductive, Optical
ASME Certification [UD STAMP]Available
PED Certification [CE STAMP]Available
ATEX EX II 2 GD CertificationAvailable

DonadonSDD SCR Rupture discs obtained with NS Nanoscored technology are compression or reverse discs with micro-scored calibrated sections opening in petals, characterised by the presence of 4, 6 or more radial scoring.

This allows for better opening reducing the risk of petal detachment.

This makes DonadonSDD SCR rupture discs suitable both at high and at low bursting pressure and can be used only with gas and liquids (with the presence of a special gas cushion) also in cycling and pulsating conditions without reduction of safety margins.

SCR discs react to excessive pressure in a few milliseconds without fragmentation.

They are especially suited for protection of pressure relief valves.

DonadonSDD SCR Nanoscored rupture discs allow for a ratio between operating and bursting pressure up to 95% and have a very good resistance to corrosion. Corrosion resistance may be additionally improved with PTFE lining. In addition, SCR discs can be subject to absolute vacuum conditions without need for supports.

ModelSCR
MaterialsStainless steel, Alloy 201, Alloy 400, Alloy 600, Alloy 625, Alloy C276, Titanium
DimensionsDN 1”(25) – DN 36”(900)
Rupture pressure0,41 bar g (6 psi g)- 137 bar g (2000 psi g) (depending on material and diameter)
KRg0.48
Tolerancefrom +/- 5 % to +/- 20%
Operating temperatureFrom – 196°C up to 480°C
Operating margin90% - Able to reach 95% depending on the conditions of service
FragmentationNo
Use under valveYes
Corrosion resistanceVery good
LiningsYes
ContainerHR/A, HR/P, HR/F, HTC
Rupture sensorElectrical, Magnetic, Inductive, Optical
ASME Certification [UD STAMP]Available
PED Certification [CE STAMP]Available
ATEX EX II 2 GD CertificationAvailable

The DonadonSDD Y90 rupture discs obtained with NS Nanoscored technology are compression or reverse circumference micro-scored discs.

The camber of the convex disc is not modified by the operating pressure except on reaching reverse pressure. This device works with ratios of up to 95% between operating and rupture pressure and withstands thousands of cycles without jeopardising its reliability.

At the moment of reversion, the disc ruptures in a few thousandths of a second along the scored line without fragments and with full opening. Y90 discs have lower sensitivity to variations in temperature with respect to conventional discs and therefore are very useful in applications with large temperature variations.

They are especially suitable for use with gas and liquids (with the presence of a special gas cushion) and for protecting pressure relief valves. The wide choice of materials and the thickness used make Y90 discs very resistant to corrosion. Greater protection can be obtained using a PTFE lining, which can be applied to the process side of the disc.

Vacuum support is not required.

ModelY90
MaterialsStainless steel, Alloy 201, Alloy 400, Alloy 600, Alloy 625, Alloy C276, Titanium
DimensionsDN 1”(25) – DN 8”(200)
Rupture pressure0.2 - 70 bar g (depending on material and diameter)
Tolerancefrom +/- 5 % to +/- 20%
Operating temperatureFrom – 196°C up to 600°C
Operating margin90% - Able to reach 95% depending on the conditions of service
FragmentationNo
Use under valveYes
Corrosion resistanceVery good
LiningsYes
ContainerHR/A, HR/P, HR/F, HTC
Rupture sensorElectrical, Magnetic, Inductive, Optical
PED Certification [CE STAMP]Available
ATEX EX II 2 GD CertificationAvailable

Certifications

Quality certifications are a guarantee. DonadonSDD has obtained the following certifications.

DonadonSDD provides high-quality products that meet the safety requirements of the systems where they are installed. The organisation and procedures fully comply with the ISO 9001 standard to ensure the utmost quality for our products. Our quality system has also met the stringent requirements of the UNI EN 9100 standard concerning design, development, and manufacture of rupture discs for the aerospace industry.

DonadonSDD products – such as rupture discs, explosion venting panels, and rupture indicators – are certified in compliance with PED directive 2014/68/EU or ATEX directive 2014/34/EU. The rupture discs alone are manufactured, tested, and certified in compliance with ASME directive, Section VIII, Division 1 and carry the relative UD stamp. 

DonadonSDD is subject to inspections carried out by 3-A Sanitary Standard, Inc. (3-A SSI) so that our rupture discs can meet the highest sanitary standards.

Upon request, our clients can ask independent inspectors to certify single batches.

DOWNLOAD CERTIFICATIONS