Δίσκοι Διαρραγής Donadon εμπρόσθιας δράσης Donadon SDD - 1
Δίσκοι Διαρραγής Donadon εμπρόσθιας δράσης Donadon SDD - 1

Δίσκοι Διαρραγής Donadon εμπρόσθιας δράσης

DonadonSDD δίσκοι διαρραγής εμπρόσθιας δράσης

Οι forward acting rupture discs της DonadonSDD είναι δίσκοι διαρραγής όπου η πίεση διεργασίας δρα στην κοίλη πλευρά του δίσκου. Χρησιμοποιούνται για άμεση εκτόνωση υπερπίεσης σε δοχεία, δεξαμενές, αντιδραστήρες, σωληνώσεις και προστασία βαλβίδων ασφαλείας από προϊόν, διάβρωση ή επικαθίσεις. Μετά τη διαρραγή απαιτείται αντικατάσταση.

Διαθέσιμοι τύποι

  • DCD: σύνθετος συμβατικός δίσκος για αέρια και υγρά σε στατικές συνθήκες, χαμηλές πιέσεις και χρήση κάτω από βαλβίδα ασφαλείας. DN ½"–40", πίεση διαρραγής 0,01–110 barg, operating margin έως 80%.
  • SCD: μεταλλικός μικροχαραγμένος δίσκος με άνοιγμα σε πέταλα, για υψηλότερες πιέσεις και κυκλικές ή παλμικές συνθήκες. DN 1"–36", 2–413 barg, operating margin έως 85%, χωρίς θραύσματα.
  • DIF: σύνθετος δίσκος τεσσάρων μερών για τοποθέτηση μεταξύ φλαντζών. DN 2"–40", 0,5–5 barg, operating margin έως 70%.
  • LPD: επίπεδος δίσκος για πολύ χαμηλές πιέσεις ή κενό. DN 2"–20", 5–500 mbar g, operating margin έως 60%.
  • TCD: δίσκος για βυτιοφόρα οδικής ή σιδηροδρομικής μεταφοράς. DN 2"–3", 3–5 barg.
  • STD: συμπαγής συμβατικός δίσκος για υψηλές πιέσεις, 5–1150 barg, με θραύσματα· δεν χρησιμοποιείται κάτω από βαλβίδα ασφαλείας.

Υλικά και στεγανοποίηση

Διατίθενται σε ανοξείδωτο χάλυβα, Alloy 201/400/600/625, Alloy C276 και τιτάνιο. Οι σύνθετοι τύποι μπορούν να φέρουν μεμβράνη PTFE, PFA, ανοξείδωτη ή αλουμινίου. Θερμοκρασιακά όρια έως 265°C για PTFE/PFA και έως 600°C σε κατάλληλες μεταλλικές εκτελέσεις.

Επιλογή εφαρμογής

Για επιλογή απαιτούνται πίεση λειτουργίας, πίεση διαρραγής, θερμοκρασία, DN, μέσο, φλάντζες, ύπαρξη κενού ή αντίθλιψης, απαίτηση μη κατακερματισμού και ανάγκη αισθητήρα διαρραγής. Διατίθενται αισθητήρες ηλεκτρικού, μαγνητικού, επαγωγικού ή οπτικού τύπου.

Περιγραφή

DonadonSDD DCD rupture discs are composite conventional discs formed by three parts:

a slotted, perforated metal part

a seal membrane (usually in PTFE but also available in many other metallic or non-metallic materials)

a protection section

It is excellent for use with gas and liquids in static conditions and excellent for low pressures.

DCD discs react to excessive pressure with total opening in a few milliseconds without fragmentation. They are therefore recommended for valve protection. Supports may be provided for vacuum or counter-pressure protection.

Composite DonadonSDD rupture discs may also be used for simultaneous protection from pressure and vacuum.

ModelDCD
MaterialsStainless steel, Alloy 201, Alloy 400, Alloy 600, Alloy 625, Alloy C276, Titanium
MembranePTFE, PFA, Stainless steel, Aluminium
DimensionsDN ½”(15) – DN 40”(1000)
Rupture pressure0.01 - 110 bar g (depending on material and diameter)
Tolerancefrom +/- 5 % to +/- 20%
Operating temperaturemembrane in PTFE/PFA max 265°C, up to 480°C (depending on the membrane)
Operating marginup to 80%
Vacuum supportAvailable
FragmentationNo (membrane only)
Use under valveYes
Corrosion resistanceGood - can be protected with a PTFE membrane
LiningsYes
ContainerHI/A, HI/P, HI/F, HTC
Rupture sensorElectrical, Magnetic, Inductive, Optical
PED Certification [CE STAMP]Available
ATEX EX II 2 GD CertificationAvailable

DonadonSDD SCD Rupture discs obtained with NS Nanoscored technology are discs with micro-scored calibrated sections opening in petals, characterised by the presence of 4, 6 or more radial scoring.

This allows for better opening reducing the risk of petal detachment. This makes DonadonSDD SCD rupture discs especially suitable at high bursting pressure. They are used with gas and liquids also in cycling and pulsating conditions without reduction of safety margins.

SCD discs react to excessive pressure in a few milliseconds without fragmentation.

They are especially suited for protection of pressure relief valves. DonadonSDD SCD rupture discs allow for a ratio between operating and bursting pressure up to 85% and have a very good resistance to corrosion. Corrosion resistance may be additionally improved with PTFE lining.

In addition, SCD discs can, in many cases, be subject to absolute vacuum conditions without need for supports.

ModelSCD
MaterialsStainless steel, Alloy 201, Alloy 400, Alloy 600, Alloy 625, Alloy C276, Titanium
DimensionsDN 1”(25) – DN 36”(900)
Rupture pressure2 bar g (30 psi g) - 413 bar g (6000 psi g) (depending on material and diameter)
KRgl1.33
Tolerancefrom +/- 5 % to +/- 20%
Operating temperatureFrom – 196°C up to 600°C
Operating marginup to 85%
FragmentationNo
Use under valveYes
Corrosion resistanceVery good
LiningsYes
ContainerHI/A, HI/P, HI/F, HTC
Rupture sensorElectrical, Magnetic, Inductive, Optical
ASME Certification [UD STAMP]Available
PED Certification [CE STAMP]Available
ATEX EX II 2 GD CertificationAvailable

DonadonSDD DIF rupture discs are composite conventional discs formed by four parts:

a slotted, perforated metal part

a seal membrane (usually in PTFE but also available in many other metallic or non-metallic materials)

a protection section

a calibration ring

This disc has been designed to be mounted between flanges.

It is excellent for use with gas and liquids in static conditions and excellent for low pressures.

DIF discs react to excessive pressure with total opening in a few milliseconds.

They are therefore recommended for valve protection. Supports may be provided for vacuum or counter-pressure protection.

Composite DonadonSDD rupture discs may also be used for simultaneous protection from pressure and vacuum.

ModelDIF
MaterialsStainless steel, Alloy 201, Alloy 400, Alloy 600, Alloy 625, Alloy C276, Titanium
MembranePTFE, PFA, Stainless steel, Aluminium
DimensionsDN 2”(15) – DN 40”(1000)
Rupture pressure0.5 - 5 bar g (depending on material and diameter)
Tolerancefrom +/- 5 % to +/- 20%
Operating temperaturemembrane in PTFE/PFA max 265°C, up to 480°C (depending on the membrane)
Operating marginup to 70%
Vacuum supportAvailable
FragmentationNo (membrane only)
Use under valveYes
Corrosion resistanceGood - can be protected with a PTFE membrane
LiningsYes
ContainerMounted between flanges
Rupture sensorElectrical, Magnetic, Inductive, Optical
PED Certification [CE STAMP]Available
ATEX EX II 2 GD CertificationAvailable

DonadonSDD LPD model discs are a simple, reliable, accurate and economical solution for applications requiring extremely low pressure protection (positive or negative).

Their primary use is to protect processing and storage tanks, atmospheric vessels and silos with low design pressures, and therefore only able to withstand slight pressures and vacuums, against implosion or rupture.

A specially interesting application is in the protection of biogas digesters.

DonadonSDD LPD rupture discs are flat composite discs formed by four parts:

a slotted, perforated metal part

a seal membrane (usually in PTFE but also available in many other metallic or non-metallic materials)

a protection section

a calibration ring with blades to improve membrane rupture

DonadonSDD LPD discs open without fragmentation to prevent product contamination and can be customised to meet a broad range of non-standard specifications and applications.

LPD discs can be designed:

for dual pressure and vacuum protection

to resist vacuum or counter-pressure

ModelLPD
MaterialsStainless steel, Alloy 201, Alloy 400, Alloy 600, Alloy 625, Alloy C276, Titanium
MembranePTFE, PFA
DimensionsDN 2"(50) – DN 20”(500)
Rupture pressure5 - 500 millibar g (depending on material and diameter)
Tolerancefrom +/- 5 % to +/- 20%
Operating temperatureup to 265 °C
Operating marginup to 60%
Vacuum supportAvailable
FragmentationNo (membrane only)
Use under valveYes
Corrosion resistanceGood - can be protected with a PTFE membrane
LiningsYes
ContainerMounted between flanges
Rupture sensorElectrical, Magnetic, Inductive, Optical
ATEX EX II 2 GD CertificationAvailable

DonadonSDD TCD rupture discs are composite discs formed by four parts:

a slotted, perforated metal part

a seal membrane (usually in PTFE but also available in many other metallic or non-metallic materials)

a protection section

a calibration ring

This disc has been designed especially to be mounted on road or rail tankers containing liquids and gas in static, cycling and pulsating conditions.

TCD discs react to excessive pressure with total opening in a few milliseconds. They are therefore recommended for valve protection. Supports may be provided for vacuum or counter-pressure protection.

ModelTCD
MaterialsStainless steel
MembranePTFE, PFA
DimensionsDN 2"(50) – DN 2"1/2(65) – DN 3"(80)
Rupture pressurefrom 3 to 5 bar g
Tolerance+/- 5 %
Operating temperatureup to 265 °C
Operating marginup to 80%
Vacuum supportAvailable
FragmentationNo (membrane only)
Use under valveYes
Corrosion resistanceGood - can be protected with a PTFE membrane
LiningsYes
ContainerDirectly mounted
Rupture sensorElectrical, Magnetic, Inductive, Optical
PED Certification [CE STAMP]Available
ATEX EX II 2 GD CertificationAvailable

DonadonSDD STD rupture discs are conventional concave solid discs.

This is a simple and reliable system used with gas and liquids in cyclic and pulsating pressure conditions. SCS discs react to excessive pressure in a few milliseconds. Supports may be provided for vacuum or counter-pressure protection.

ModelSTD
MaterialsStainless steel, Alloy 201, Alloy 400, Alloy 600, Alloy 625, Alloy C276, Titanium
DimensionsDN ½”(15) – DN 24”(600)
Rupture pressure5 – 1150 bar g (depending on diameter)
Tolerancefrom +/- 5 % to +/- 20%
Operating temperatureup to 600 °C
Operating marginup to 70%
FragmentationYes
Use under valveNo
Corrosion resistanceVery good
LiningsYes
ContainerSU/M, SU/T, HI/A, HI/P, HI/F
PED Certification [CE STAMP]Available

Certifications

Quality certifications are a guarantee. DonadonSDD has obtained the following certifications.

DonadonSDD provides high-quality products that meet the safety requirements of the systems where they are installed. The organisation and procedures fully comply with the ISO 9001 standard to ensure the utmost quality for our products. Our quality system has also met the stringent requirements of the UNI EN 9100 standard concerning design, development, and manufacture of rupture discs for the aerospace industry.

DonadonSDD products – such as rupture discs, explosion venting panels, and rupture indicators – are certified in compliance with PED directive 2014/68/EU or ATEX directive 2014/34/EU. The rupture discs alone are manufactured, tested, and certified in compliance with ASME directive, Section VIII, Division 1 and carry the relative UD stamp. 

DonadonSDD is subject to inspections carried out by 3-A Sanitary Standard, Inc. (3-A SSI) so that our rupture discs can meet the highest sanitary standards.

Upon request, our clients can ask independent inspectors to certify single batches.

DOWNLOAD CERTIFICATIONS