Expansion - Rubber Joints

Rubber expansion joints and anti-vibration connectors are used to absorb vibration, structure-borne noise, and small movements in water, HVAC, compressed air, lubricant, and general industrial piping systems. They are typically installed on pump suction and discharge lines, compressors, mechanical equipment, headers, and pipework where transmitted loads must be reduced or minor misalignment must be accommodated. This category includes Comeval TORAFLEX S10, S15, S20, and S30, Macoga MAC-O, MAC-F, MAC-W, MAC-WT series and special configurations, as well as Genebre 2830, 2830N, 2831, 2831A, 2833, 2834, 2835E, and 2835AE.

Selection is based on nominal size, operating pressure, temperature, service medium, allowable axial/lateral/angular movement, vacuum conditions, dynamic loads during pump start-up, and elastomer compatibility with the process fluid. TORAFLEX S10 units are described as flexible connectors with a synthetic rubber body, internal reinforcement, and rotating flanges, intended for vibration and noise attenuation, thermal movement absorption, and compensation of small alignment deviations. The range covers DN25 to DN1200, typically in PN10 to PN16 execution, with vacuum service available in selected designs.

Available versions include DIN drilling, PN10 and PN16 flange classes, threaded BSP or NPT ends, and flanged connections, with EPDM body material in selected series. Genebre 2830 and 2830N are double-sphere units with threaded ends, EPDM body, galvanized steel connections, maximum working pressure 10 bar, and operating temperature from -10 °C to +105 °C. Genebre 2831 and 2833 are flanged EPDM versions, supplied in PN10 or PN16 depending on model, with working pressure up to 10 bar and temperature range -10 °C to +105 °C.

Installation requires correct fixed points and pipe guides, prevention of torsional loading of the rubber body, verification of installed face-to-face length, and limitation of external non-axial loads from flange misalignment or unsupported pipe weight. In pump rooms and systems exposed to water hammer, the need for tie rods, retaining rings, inner sleeves, protective covers, PTFE lining, or special geometries such as reducers, offsets, filled arches, or multiple convolutions should be reviewed against pressure rating, medium, and design movement.

Rubber joints, single sphere with loose flanges TORAFLEX - S10 | Comeval

Rubber joints, single sphere with loose flanges TORAFLEX - S10 | Comeval
TORAFLEX S10 – Single Sphere Rubber Expansion Joint The TORAFLEX S10 is a flanged, single-sphere rubber expansion joint designed for piping systems subject to vibration, noise, minor misalignment, or thermal movement. The elastomeric body is internally reinforced and connected via loose flanges. The design provides inherent sealing at the pipe end;...

Rubber joints, single sphere with loose flanges, length 130 mm TORAFLEX - S15 | Comeval

Rubber joints, single sphere with loose flanges, length 130 mm TORAFLEX - S15 | Comeval
TORAFLEX S15 – Single Sphere Elastomeric Vibration Isolator, L=130 mm The TORAFLEX S15 is a flanged elastomeric connector designed for vibration, noise, hydraulic shock absorption, and minor pipe misalignments in rigid piping systems. The S15 series maintains a fixed installation length of 130 mm across DN25–DN300, which is advantageous for retrofit...

Rubber joints, double sphere with loose flanges TORAFLEX - S20 | Comeval

Rubber joints, double sphere with loose flanges TORAFLEX - S20 | Comeval
TORAFLEX S20 – Double Sphere Flexible Connector with Loose Flanges The TORAFLEX S20 is installed in piping systems where vibration, noise, hydraulic shock, and thermal movement absorption are required. The double sphere design allows for greater axial, lateral, and angular displacement compared to single sphere versions S10/S15. Construction and...

Rubber joints, double sphere with threaded unions TORAFLEX - S30 | Comeval

Rubber joints, double sphere with threaded unions TORAFLEX - S30 | Comeval
TORAFLEX S30 – Double Sphere Flexible Connector with Threaded Unions The TORAFLEX S30 is an elastomeric double sphere connector with threaded unions, designed for small-diameter piping systems where vibration, noise, hydraulic shock absorption, and limited thermal movement are required. Typical installations include proximity to pumps, compressors, HVAC...

Full Face Rubber Flanged Expansion Joints - MAC-O / Unrestrained | Macoga

Full Face Rubber Flanged Expansion Joints - MAC-O / Unrestrained | Macoga
MACOGA MAC-O – Unrestrained Clamped Rubber Expansion Joint The MAC-O is an elastomeric expansion joint designed for low-pressure piping systems, featuring a single unrestrained clamped rubber configuration. It is primarily used in loading/unloading operations and lines conveying media with suspended solids, with a maximum operating pressure of 0.30 barg....

Full Face Rubber Flanged Expansion Joints - MAC-FR / Rectangular | Macoga

Full Face Rubber Flanged Expansion Joints - MAC-FR / Rectangular | Macoga
MACOGA MAC-FR – Rectangular Elastomeric Full-Face Flange Expansion Joint The MAC-FR is a rectangular-section elastomeric expansion joint designed for ductwork, flue gas lines, and rectangular piping systems operating under low positive or negative pressure. Typical applications include power generation, chemical, petrochemical, and steel plants. Design...

Full Face Rubber Flanged Expansion Joints - MAC-FB Elbow | Macoga

Full Face Rubber Flanged Expansion Joints - MAC-FB Elbow | Macoga
MACOGA MAC-FB Elbow – Pressure Balanced Full-Face Flanged Rubber Expansion Joint The MAC-FB Elbow is a pressure-balanced elastomeric expansion joint designed for angular installation. It is specified where piping systems or connected equipment must not be subjected to axial loads generated by internal pressure. The assembly incorporates an additional...

Full Face Rubber Flanged Expansion Joints - MAC-FB In-line | Macoga

Full Face Rubber Flanged Expansion Joints - MAC-FB In-line | Macoga
MACOGA MAC-FB In-Line – Pressure Balanced Full-Face Flanged Rubber Expansion Joint MAC-FB In-Line is a pressure-balanced elastomeric expansion joint designed for straight-line installation in piping systems where pressure thrust must not be transmitted to pumps, turbines, heat exchangers, or equipment nozzles. It absorbs axial and lateral movements, while...

Full Face Rubber Flanged Expansion Joints - MAC-FC / Gimbal | Macoga

Full Face Rubber Flanged Expansion Joints - MAC-FC / Gimbal | Macoga
MACOGA MAC-FC Gimbal – Full-Face Elastomeric Angular Movement Expansion Joint The MAC-FC is an elastomeric gimbal-type expansion joint designed for piping systems requiring angular movement in multiple planes, with simultaneous mechanical restraint of pressure thrust. The gimbal ring, hinges, and pins absorb axial forces from internal pressure and shear...

Full Face Rubber Flanged Expansion Joints - MAC-FP / Hinged | Macoga

Full Face Rubber Flanged Expansion Joints - MAC-FP / Hinged | Macoga
MACOGA MAC-FC Gimbal – Full-Face Flange Elastomeric Expansion Joint The MAC-FC is an elastomeric expansion joint of the gimbal type, designed for piping systems requiring angular movement in any plane without transferring pressure thrust to main anchors. Angular deflection is achieved via two pairs of hinges mounted on a common floating gimbal ring....

Full Face Rubber Flanged Expansion Joints - MAC-FT | Macoga

Full Face Rubber Flanged Expansion Joints - MAC-FT | Macoga
MACOGA MAC-FT – Full-Face Elastomeric Expansion Joint with Tie Rods The MAC-FT is a restrained full-face elastomeric expansion joint equipped with tie rods to absorb pressure thrust. It is specified where pipe anchors or supports are not designed to withstand the axial forces generated by internal pressure. Construction Full-face elastomeric body with...

Full Face Rubber Flanged Expansion Joints - MAC-F | Macoga

Full Face Rubber Flanged Expansion Joints - MAC-F | Macoga
MACOGA MAC-F – Full-Face Unrestrained Elastomeric Expansion Joint The MAC-F is a custom-built, full-face elastomeric expansion joint with integrated elastomeric flanges and metallic backing flanges. It is designed for axial, lateral, and angular movement compensation in piping systems. Operating Principle This is an unrestrained type. It does not absorb...

Standard Moulded Rubber Expansion Joints - MAC-WT | Macoga

Standard Moulded Rubber Expansion Joints - MAC-WT | Macoga
MACOGA MAC-WT – Standard Molded Elastomeric Expansion Joint with Tie Rods The MAC-WT is a standardized, single-arch molded elastomeric expansion joint equipped with loose flanges and a control unit/tie rod system. It is specified for piping systems requiring vibration absorption, axial, lateral, and angular movement accommodation, and restriction of...

Standard Moulded Rubber Expansion Joints - MAC-W | Macoga

Standard Moulded Rubber Expansion Joints - MAC-W | Macoga
MACOGA MAC-W – Standard Moulded Elastomeric Expansion Joint Without Tie Rods The MAC-W is a standard single-arch elastomeric expansion joint supplied with loose metal flanges. It is designed for absorption of axial compression/elongation, lateral offset, angular movement, vibration, and pressure pulsations in piping systems. This is an unrestrained type;...

Variations and optional devices for rubber expansion joints - Offset Type | Macoga

Variations and optional devices for rubber expansion joints - Offset Type | Macoga
MACOGA Offset Type – Elastomeric Connector with Misaligned Axes Offset Type elastomeric expansion joints are engineered for piping systems where the axes of two pipe runs are not parallel or a defined lateral offset exists at the connection point. This is a custom-fabricated component, not a standard catalogue item, and is manufactured according to...

Variations and optional devices for rubber expansion joints - Reduction Type | Macoga

Variations and optional devices for rubber expansion joints - Reduction Type | Macoga
MACOGA Reduction Type – Elastomeric Expansion Joint with Diameter Change The MACOGA Reduction Type elastomeric expansion joint is specified when connecting pipelines of differing diameters. This configuration serves both as a compensator and as a reducer spool, eliminating the need for a separate metallic conical reducer. Concentric and Eccentric...

Variations and optional devices for rubber expansion joints - PTFE lining | Macoga

Variations and optional devices for rubber expansion joints - PTFE lining | Macoga
MACOGA PTFE / FEP Lining – Elastomeric Expansion Joint Lining The application of PTFE/FEP lining is specified for MACOGA elastomeric expansion joints where the conveyed medium exhibits high chemical aggressiveness and direct contact with the base elastomer must be avoided. The lining is integrated as part of the expansion joint construction, covering all...

Variations and optional devices for rubber expansion joints - Split metal retaining rings | Macoga

Variations and optional devices for rubber expansion joints - Split metal retaining rings | Macoga
MACOGA Split Metal Retaining Rings – Divided Metal Retaining Rings Split metal retaining rings are optional metallic components for MACOGA elastomeric expansion joints. They are installed directly on the rear side of the elastomeric flanges and function as mechanical retaining rings during flange bolting, distributing clamping forces. Functional Role The...

Variations and optional devices for rubber expansion joints - Protective covers | Macoga

Variations and optional devices for rubber expansion joints - Protective covers | Macoga
MACOGA Protective Covers – Elastomeric Expansion Joint Protective Covers Protective covers are optional external accessories for MACOGA elastomeric expansion joints. They are specified when the elastomer body is exposed to mechanical contact, external abrasion, UV radiation, or thermal hazards from adjacent equipment. These covers do not alter the...

Variations and optional devices for rubber expansion joints - Multiple convolution design | Macoga

Variations and optional devices for rubber expansion joints - Multiple convolution design | Macoga
MACOGA Multiple Convolution Design – Elastomeric Expansion Joint, Multiple Arch The multiple convolution configuration refers to elastomeric expansion joints with two or more arches, selected when required movements exceed the capacity of a single-arch element. The overall installation length is determined by the number of convolutions and the specified...

Variations and optional devices for rubber expansion joints - One loose flange model | Macoga

Variations and optional devices for rubber expansion joints - One loose flange model | Macoga
MACOGA One Loose Flange Model – Elastomeric Expansion Joint with One Loose Flange The One Loose Flange Model is specified when the bolt holes of mating pipe flanges are misaligned and re-drilling or rotating the piping is not feasible. One flange of the expansion joint remains loose/rotatable, allowing precise bolt alignment during installation without...

Variations and optional devices for rubber expansion joints - Tie rod system to be assembled on site | Macoga

Variations and optional devices for rubber expansion joints - Tie rod system to be assembled on site | Macoga
MACOGA Tie Rod System – On-Site Assembly Tie Rod System Tie Rod System to be assembled on site is an optional movement-limiting arrangement for MACOGA elastomeric expansion joints. This configuration is selected when on-site installation of tie rods is more practical than factory assembly, particularly when the expansion joint is directly connected to...

Variations and optional devices for rubber expansion joints - Filled arch | Macoga

Variations and optional devices for rubber expansion joints - Filled arch | Macoga
MACOGA Filled Arch – Elastomeric Expansion Joint with Filled Arch Profile The Filled Arch configuration is specified for MACOGA elastomeric expansion joints where a smoother internal bore is required. The arch is factory-filled with a soft elastomer, bonded in place, to reduce turbulence and prevent accumulation of solids within the arch profile....

Variations and optional devices for rubber expansion joints - Inner sleeve | Macoga

Variations and optional devices for rubber expansion joints - Inner sleeve | Macoga
MACOGA Inner Sleeve – Internal Liner for Elastomeric Expansion Joints The inner sleeve is an optional internal liner installed through the bore of an elastomeric expansion joint, featuring a full-face flange at one end. It is manufactured from rigid elastomer, metal, or fluoroplastic, selected based on the conveyed medium, temperature, and chemical...